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Automobile Making

  • Product Introduction

    CNC (Computer Numerical Control) technology in the field of automobile manufacturing has the following application characteristics: 


    1. High precision and repeatability: CNC machining realizes high-precision machining of parts through computer control, ensuring that the size and shape of each part is consistent and meeting the strict requirements for precision in automobile manufacturing.


    2. High efficiency and automation: CNC machine tools can automatically execute pre-set programs, reducing manual intervention and improving production efficiency, especially suitable for medium and high volume production.


    3. Processing complex parts: CNC technology is good at processing complex shapes and structures of parts, such as engine blocks, crankshafts, transmission components, etc., to meet the needs of modern automotive design of complex parts.


    4. Flexibility and customization: By modifying the program, CNC machine tools can be quickly adapted to the production of different parts, supporting small-lot production and customization needs, and adapting to the fast-changing market demand in the automotive industry.


    5. Wide range of material adaptability: CNC machining is applicable to a wide range of materials, including metals and plastics, and can meet the needs of automotive manufacturing for the processing of parts made of different materials.


Solution Detail

Steering knuckle is a key component in the steering system of truck, connecting the front axle and front wheels, carrying the weight of the front part of the vehicle, and making the front wheels rotate around the main pins by cooperating with the steering system to realize the steering function of the vehicle.


Manufacturing difficulties:


1. Complex structural design: the steering knuckle has a complex shape and needs to be connected to many parts such as shock absorber, brake caliper, lateral tie rod and lower arm, and the processing part involves multiple space angles. Traditional processing solutions may have problems such as scattered processes and low processing efficiency.


2. Strict performance requirements: Steering knuckles are subject to variable impact loads during vehicle operation, so they need to have high strength and high toughness to ensure safety and durability. 


3. Precise machining process: In order to meet the high performance requirements, the manufacturing of steering knuckles requires a precise forging process. Through numerical simulation and process optimization, the quality of forgings can be improved, defects can be reduced, and production efficiency can be increased.



CASE1:

Requirements for the automotive parts industry:



High stability:

High efficiency:

High precision.

Highly automated:












Factory Showcase:







Processing process:









CASE2:






OP10: Use φ80 disc milling cutter to process 8 step surfaces.

Processing time 2.35min


OP20: Use φ20.5 compound drill, M22 tapping, and boring tool to process flange hole. 

Processing time: 2.5min


OP30: Use φ6.8/φ18/φ14.5 compound drill and M22/M8 tap to process holes and threads

Processing time: 2.45min


OP70: Use φ63 disc milling cutter, φ10 center hole, φ6.5 drill to process plane and cross hole

Processing time: 2.5min

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